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Internal-combustion engine forklifts These are commonly used in environments where high speeds, ramps, and longer continuous operations are required. Water levels lower than this mean that your battery needs to be watered. Daily Forklift Checklist Items Do a physical check for dings or other evidence of prior forklift accidents. The temperature at which the electric forklift or material handling equipment is being . If your motive equipment batteries are not operating . Check the safety devices such as seat belts, warning devices, flashing lights and beepers. Print and reuse this free daily/weekly forklift inspection checklist template as often as you need to. Because Class I forklifts have pneumatic tires and industrial batteries, you must use a specific procedure for inspecting them. To ensure forklifts will not break down, it is best to consult a licensed mechanic or an authorized personnel from the manufacturer. Lithium-ion batteries require virtually no maintenance. Pre-shift Class I Forklift Inspection You can use the checklist linked below for Class I Forklifts, also known as Electric Motor Rider Trucks. oil, pwr. Facilitybot has published an Electric Forklift Inspection Checklist sample, accessible from our free library of preventive maintenance checklists. With an organized forklift maintenance schedule, you can optimize the productivity of your warehouse. 2019 Forklift Maintenance Checklist December 5, 2018; Joyce Schwob; . Check the braking and hydraulic systems. Check the fluid levels. Do not use an unsafe forklift! Forklift Battery Safety Tips Inspect Your Batteries Charge Properly Equalize Routinely Check Fluid Levels Wash Regularly Forklift Battery Maintenance Checklist There are two types of industrial forklift batteries: Lead-acid and lithium-ion. Forklift maintenance plans ensure that your forkliftsessential machines to your warehouse operationsare always fully functional. For example, in an electric forklift, you will also need to check the battery during the daily inspection. This is an essential part of electric forklift maintenance and low fluid levels are a common cause of breakdowns. This book has been designed keeping in mind the specific features of an electric forklift with the checklist being divided into Visual vs Operational Inspection for ease of use and space for comments. Railcar Movers. Check that electrolytes are at proper levels. The water should be about a quarter-inch above the lead plates inside the battery, and about a half an inch below the battery cap. Chose whichever format you'd prefer below and click to instantly download. Lead-acid batteries, however, must be maintained. Topping up the battery fluid levels. An electronic forklift checklist is a digital way of tracking, monitoring, reporting and analyzing data collected from an OSHA compliant pre-check or post-shift check on an electric forklift. Check for Sulfur Deposits - again, this applies to only lead-acid batteries. It provides a template as a starting point for executing in-site . Depending on usage and application, some forklift users may need to increase or decrease maintenance intervals. Daily Forklift Checklist (Electric) Daily Forklift Checklist (Electric) Operator's Daily Checklist: Electric Forklift Check each item before the shift starts. Your safety is at risk. Once all visual checks have been completed, turn the forklift on and complete the right half of the forklift checklist PDF with the engine running. However, as a general guide, follow this checklist: . Our printable forklift checklist is split into two parts: visual and operational. To keep your forklift running efficiently and performing it's best, make sure the water is always at the right level. However, there are common issues that you should be on the lookout for in all your lifts. By regularly lubricating the forklift, and replacing ball bearings which may . Change the engine oil Clean the air filter Inspect any cracks that appear Battery check - for electric forklifts Internal Combustion / Pnuematic Tire Forklifts. It is not meant to be exhaustive. Monthly forklift maintenance checklist The requirements for monthly forklift maintenance depend on two main factors: the manufacturer's recommendations, and type of forklifts in your facility. Please consult the operator's . 12-Month (2000-Hour) Forklift Maintenance Checklist (for Electric Forklifts) Cain anchor bolt condition Chain wheel for operation, wear, and damage Chain wheel bearing for wear Before starting the vehicle, run through the list of visual checks on the left. Typically conducted after 200 hours of work, a monthly forklift maintenance check tends to be slightly more in-depth. Ensure the hood latch is secure. This Electric Forklift Daily Inspection Checklist logbook comprises a comprehensive daily inspection checklist that covers all safety issues and OSHA regulations of electric forklifts. This is a typical forklift maintenance checklist: Tyres - Check tyre condition and pressure. Check battery fluid levels and connections. Scissor Lifts. This checklist includes the following items for what must be done daily before using a forklift: Conduct a forklift inspection before and after starting the engine Take photo/video evidence of damaged parts (if any) and add notes Assign corrective measures in case damage or malfunction is identified in the forklift Operation. Brakes - Check parking and service brakes. Check the battery restraints. Forklift Part Lubrication: Friction is the enemy of any machine that has moving part or joints. Put a check in the box if the item is OK. Third, you'll have the option to pay by the month . Maintaining a Safe Workplace (Tyres are critical to forklift stability and operational performance.) Downtime is the single most expensive cost associated with a forklift. If your business requires electric forklifts and other battery-powered industrial material handling equipment to be operated in extremes of temperature, this will have a detrimental effect on the battery's lifespan. Forklift Battery Maintenance Checklist. The areas where forklifts operate are well-ventilated. Download the Daily Inspection Checklist for Electric Class 1 Forklifts Internal Combustion Cushion and Internal Combustion Pneumatic Forklifts Pre-operation Checklist Here are a few items worth checking on your internal combustion cushion and pneumatic forklifts: Engine oil and engine coolant levels are proper Air filters are clean and in place Electric Walkies. steering ClutchCoolant level, hoses Steering Fuel line leaks Horn & safety devices Belt tensions MirrorsFuel level Meters, gauges & controlBatteries EXTERIOR Stop lights Head, tail, direction lights GENERAL Clear, spot, warning lights Tires, wheels, lug bolts Note: This checklist was adapted from Toyota's 7FBE15-20 electric forklift operator's manual. . Fork Lift Preventive Maintenance Checklist UNDERHOOD INTERIOR Brakes Mtr. Check Water Levels - if your forklifts are powered by lead-acid batteries, make sure that they are adequately watered on a daily basis. Check for leaks in valves and hoses. Download the Class I Forklift Pre-Shift Inspection spreadsheet or: consider the following as a starter checklist to better maintaining your gas or electric forklift. You should have a checklist prepared for each part of the lift: the engine, the counterweight, the carriage, and the mast. You also need to top up the battery fluid level around every 10 charges. Check the battery and connector. Second, a maintenance plan will ensure your forklift is getting the care it needs, making the lifespan better and longer. Internal Combustion / Cushion Tire Forklifts. Sit Down Electric Forklifts. What you check on each, and when, will depend on the manufacturer and model of the forklift. Safety maintenance checklist for electric forklifts: Ensure no cables are frayed. Steering - Check steering response and handling. Download PDF Version Download Excel Version Download Visual Guide That said, different forklifts can require different daily inspection items. Check all mechanical items like forks, mast, belts, and chains. This reduces downtime and long-term maintenance costs. Explain any unchecked items at the bottom and report them to a supervisor. Fuel, water and oil - This check makes sure the forklift is properly supplied. No matter who provides the service, though, maintaining batteries is a crucial part of running a profitable electric forklift fleet. Forklift Attachments. Forklift Battery Maintenance Checklist. Maintenance plans facilitate early catches and easier access to technicians, increasing your uptime. Check all fluid and fuel levels, including battery fluid, hydraulics, water, and oil. In addition, you should always top off your battery after a charge instead of before. It's important to follow specific industry standards whilst also following manufacturer recommendations. Stand Up Electric Forklifts. The areas where forklifts operate are well-lit. Terminal Tractors. Check the guards. Over time, needle-like deposits can form on the lead plates, which can hinder the performance of the battery.

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